Case Study

Custom 150ml PET Press Bottle for Horace Skin-Perfecting Exfoliating Solution

When Horace developed its Skin-Perfecting Exfoliating Solution, the brand needed a clean, practical packaging format for a liquid facial care product used with a cotton pad. The product is positioned as an exfoliating skincare solution that helps reduce blemishes, refine pores, and smooth the skin. Its official product size is 5.07 fl oz, which corresponds to approximately 150ml.

UKPACK supported the project with a custom-developed 150ml PET bottle, matched with our existing press pump system. The result was a lightweight, minimal, and daily-use skincare bottle suitable for exfoliating solutions, toners, cleansing waters, and makeup removers.

Although Horace currently uses the original pump version for this project, UKPACK has since upgraded this pump head structure. Brands looking for a similar solution can now explore our updated makeup remover press bottle.

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Project Snapshot

Brand: Horace

Product: Skin-Perfecting Exfoliating Solution

Packaging Type: PET press bottle with pump

Capacity: Custom-developed 150ml

Bottle Material: PET

Pump System: Existing UKPACK press pump system

Application: Exfoliating solution, toner, makeup remover, facial cleansing liquid

Project Focus: Custom capacity development, pump compatibility, clean skincare packaging

The Challenge

Liquid facial care products need packaging that feels clean, controlled, and easy to use in daily routines. Horace’s Skin-Perfecting Exfoliating Solution is applied every evening, or every other evening for sensitive skin, using a cotton pad. The packaging therefore needed to support a controlled dispensing experience without making the routine messy or wasteful.

The brand also required a 150ml fill volume, which could not be treated as a simple off-the-shelf capacity match. UKPACK needed to develop a PET bottle around the client’s requested volume while ensuring stable compatibility with our existing pump system.

The challenge was to balance three requirements in one packaging solution: a customized 150ml PET bottle, reliable pump matching, and a clean visual format suitable for Horace’s minimalist skincare positioning.

The UKPACK Solution

UKPACK developed a custom 150ml PET bottle for Horace and paired it with our existing press pump system. This approach allowed the client to achieve the required product capacity while avoiding the cost and timeline of developing every component from scratch.

PET was selected for its lightweight structure, clean appearance, and suitability for liquid skincare formulas. For a product such as an exfoliating solution, the bottle needed to remain practical for bathroom use, easy to handle, and compatible with a press-style dispensing routine.

By combining a custom bottle capacity with an existing pump platform, UKPACK helped Horace move from packaging requirement to production-ready solution more efficiently.

Customizations Delivered

1. Custom 150ml Bottle Capacity

UKPACK developed the PET bottle around Horace’s required 150ml fill volume. This ensured the packaging matched the product’s commercial size instead of forcing the formula into a standard bottle capacity.

The custom capacity also helped the final product maintain the right proportions for shelf display, hand feel, and daily consumer use.

2. PET Bottle Structure

The bottle was produced in PET, a practical material choice for liquid facial care packaging. PET supports a clean surface appearance, good handling performance, and lightweight shipping efficiency.

For skincare brands, PET bottles are commonly used for toners, cleansing waters, makeup removers, exfoliating solutions, and other water-like or low-viscosity formulas.

3. Existing Press Pump System

Horace’s bottle was matched with UKPACK’s existing press pump system. This helped reduce development complexity while still supporting controlled liquid dispensing.

For products applied with cotton pads, a press pump format gives consumers a more controlled way to wet the cotton pad without pouring liquid directly from an open bottle.

4. Pump Head Upgrade Available

Although Horace used the original pump version, UKPACK has since upgraded this pump head structure for newer projects. The upgraded version is now available through our makeup remover press bottle.

This gives new skincare brands a stronger option when developing packaging for makeup removers, exfoliating solutions, toners, and cleansing liquids.

Quality Controls

For liquid skincare packaging, UKPACK focuses on both component fit and real-use performance.

Typical quality checks for this type of press bottle include bottle capacity verification, pump matching, closure fit, leakage testing, dispensing performance, appearance inspection, and packaging stability during transit.

For projects involving active skincare formulas, we also recommend compatibility discussions before mass production. This helps reduce potential risks related to formula interaction, decoration durability, or long-term product storage.

Outcome

The final packaging solution gave Horace a clean and practical 150ml PET press bottle for its Skin-Perfecting Exfoliating Solution.

The custom-developed bottle capacity matched the brand’s required product size, while the existing pump system provided a controlled dispensing experience for cotton pad application. The simple PET structure also supported the product’s minimal skincare identity.

For similar liquid skincare projects, UKPACK can now provide both the original press bottle development route and the upgraded pump head option, depending on the brand’s target price point, application scenario, and packaging requirements.

Want a Similar Build for Your Brand?

If you are developing an exfoliating solution, toner, cleansing water, makeup remover, or other liquid skincare formula, UKPACK can help you create a packaging solution around your capacity, formula type, pump system, and brand identity.

Share your target volume, formula characteristics, decoration requirements, and preferred bottle style. We will recommend a suitable bottle structure, pump option, and customization route for sampling and mass production.

Need a Custom Press Bottle for Your Skincare Launch?

Tell us your capacity, formula type, and target packaging look. UKPACK can help you develop a custom PET press bottle, match it with a suitable pump system, and prepare a production-ready solution for your skincare brand.