Case Study

Custom 500ml Airless Pump Bottle for Zuche

When Zuche developed its white soft paraffin and liquid paraffin-based skincare range, the brand needed a large-capacity packaging solution that could ensure hygienic dispensing, controlled usage, and product stability for dermatological applications.

UKPACK supplied our UKA22 500ml large capacity airless pump bottle, customized for high-viscosity medical skincare formulations.

The final packaging helped Zuche deliver a safe, stable, and contamination-free dispensing experience for clinical skincare use.

custom 500ml airless pump bottle for zuche - 1

Project Snapshot

Brand: Zuche

Product: White Soft Paraffin / Liquid Paraffin Skincare

Packaging Type: Large Capacity Airless Pump Bottle

UKPACK Base Model: UKA22

Capacity: 500ml

Application: Dermatology / barrier skincare

Formula Type: High-viscosity paraffin-based cream

Material System: Airless PP/AS structure

Customization: Capacity scaling, pump system optimization, branding

Key Requirement: Hygienic, high-volume, controlled dispensing system

UKPACK Solution: 500ml airless pump bottle for skincare use

The Challenge

Skincare products such as paraffin-based ointments require packaging that ensures hygiene, stability, and consistent dispensing over repeated use.

Traditional jar packaging exposes the formula to contamination due to repeated hand contact, which is not ideal for dermatology-related applications where cleanliness is important.

Zuche also required a 500ml high-capacity format to support frequent application scenarios, reducing the need for frequent replacement while maintaining stable dispensing performance.

In addition, the thick paraffin-based formula required a dispensing system capable of handling high-viscosity products without clogging or output inconsistency.

The Packaging Solution

UKPACK supplied the UKA22 500ml large capacity airless pump bottle, engineered for high-viscosity skincare formulations.

The airless vacuum system uses an internal piston mechanism that pushes the product upward without air exposure, helping maintain product stability and reducing contamination risk throughout the full usage cycle.

The 500ml capacity design supports high-frequency usage scenarios, making it suitable for dermatology care and long-term skincare routines.

The reinforced pump system ensures consistent dispensing performance even with dense paraffin-based formulations, maintaining stable output from first use to last.

For skincare brands, UKPACK provides scalable airless packaging solutions including capacity customization, pump system tuning, material compatibility testing, and production-ready validation.

Why UKA22 Was a Good Fit

500ml high-capacity design: Suitable for high-frequency skincare use.

Airless dispensing system: Prevents air exposure and reduces contamination risk.

High-viscosity compatibility: Stable performance for paraffin-based creams.

Controlled dosing output: Ensures consistent application in daily routines.

Durable structure: Suitable for repeated long-term use.

The Result

The final packaging provided Zuche with a stable, hygienic, and high-capacity dispensing solution for its skincare range.

By using the UKA22 500ml airless pump bottle, the brand achieved improved hygiene control, consistent dispensing performance, and enhanced usability for frequent application scenarios.

This project demonstrates how UKPACK’s airless packaging technology can be scaled from cosmetic applications to high-volume skincare systems requiring contamination-free dispensing and long-term stability.

Need Large Capacity Airless Packaging for Skincare Products?

UKPACK provides high-capacity airless pump bottles for skincare, dermatology creams, and high-viscosity formulations requiring hygienic and controlled dispensing systems.

We support capacity customization, pump system optimization, material compatibility, and production-ready packaging development.