Custom Sunscreen Stick Packaging for Acure
When Acure developed its Invisible Sunscreen Stick, the brand needed a compact and travel-friendly stick packaging solution to support clean, mess-free sunscreen application for daily use and outdoor protection.
UKPACK supplied our UKDS01B 15g PP deodorant stick container with snap-fit cap, adapted for sunscreen stick formulation and on-the-go skincare application.
The final package helped Acure deliver a smooth, portable, and user-friendly sunscreen stick experience.
Project Snapshot
Brand: Acure
Product: Invisible Sunscreen Stick
Packaging Type: Sunscreen Stick Container
UKPACK Base Model: UKDS01B
Capacity: 15g
Material: PP (Polypropylene)
Application: Sunscreen stick / solid skincare stick
Customization: Structure adaptation, branding, surface finishing
Key Requirement: Portable, mess-free sunscreen application
UKPACK Solution: 15g twist-up PP stick container with snap-fit cap
The Challenge
Stick sunscreen requires packaging that can balance portability, structural stability, and clean application.
Unlike liquid sunscreen formats, solid stick formulations must remain stable under temperature changes while still allowing smooth twist-up dispensing. The packaging also needs to prevent deformation during transport and repeated daily use.
At the same time, Acure required a minimalist and natural aesthetic consistent with its clean skincare positioning. The container had to feel simple, lightweight, and suitable for both indoor daily use and outdoor reapplication scenarios.
The Packaging Solution
UKPACK supplied the UKDS01B 15g PP deodorant stick container with snap-fit cap, adapted for sunscreen stick applications.
The twist-up mechanism enables controlled dispensing of solid sunscreen, allowing users to apply directly to targeted areas such as face, neck, and hands without product waste or mess.
The snap-fit cap ensures secure closure during travel and outdoor use, protecting the stick surface and maintaining product integrity.
The PP material structure provides a lightweight yet durable base suitable for high-volume sunscreen production, ensuring both performance stability and cost efficiency.
For similar solid skincare products, UKPACK offers customization of stick packaging including capacity adjustment, mold development, color matching, and branding decoration.
Why UKDS01B Was a Good Fit
15g compact format: Ideal travel size for sunscreen stick and daily carry usage.
Twist-up dispensing system: Ensures smooth, controlled application without direct hand contact.
Snap-fit cap protection: Prevents accidental opening and protects product during transport.
PP durable structure: Lightweight and suitable for mass production personal care packaging.
Multi-category compatibility: Originally designed for deodorant, adapted for sunscreen and skincare stick formats.
The Result
The final packaging provided Acure with a clean and functional sunscreen stick solution optimized for portability and daily reapplication.
By using the UKDS01B 15g stick container, the Invisible Sunscreen Stick achieved a simple, practical, and travel-ready packaging format aligned with modern outdoor skincare needs.
This project demonstrates how a standard deodorant stick structure can be effectively adapted into sunscreen and skincare applications with minimal structural modification.
UKPACK provides PP stick containers for sunscreen, deodorant, balm, and solid skincare products with twist-up dispensing and snap-fit cap structures.
We support structure customization, branding, and production-ready packaging development for global personal care brands.
